After many months of planning, building, shooting and editing I can finally show you my most ambitious bike related project yet. I planned this new Cargo E-Bike as my personal dream bike so it's packed with many new features like electric assist, cable steering, integrated wiring, full suspension, a new kickstand and more.
This series will consist of 2 build videos and one follow-up video with additional content. Enjoy!
00:00 Intro & Concept
02:25 Preparing the Donor Frame
05:00 Frame Jig, Tooling and preparing Tubing
07:03 Cutting/Mitering/Drilling Frame Tubes
15:20 Turning Custom Headtube
18:00 Welding the Frame
23:28 Checking and Fixing Distortion
25:05 Cutting, Mitering, Welding Cargo Cage Parts
29:43 Building a Fixture & Mitering Cargo Cage
34:04 More Fixturing
35:30 Building Lower Cargo Cage & Tack Welding
41:53 Finishing Frame Welds & Outro
🔧 LINK LIST for tools I use in my videos:
https://hero.page/philvandelay/my-favorite-tools
LINKS:
📐 PLANS: https://www.etsy.com/listing/1497977778
👕 SHIRTS / Merch Store: https://phil-vandelay.creator-spring.com/
🙏🏻 Patreon: https://www.patreon.com/philvandelay
📷 Instagram: https://www.instagram.com/phil_vandelay/
Easy DIY Cargo Bike Build: https://youtu.be/SDlnDEXlfm8